Direct Gas Mass Flow Measurement with Constant Differential Temperature Technology

Direct Gas Mass Flow Measurement | No Temperature & Pressure Compensation | High Stability | Wide Velocity Range

  • Measures gas mass flow or volume flow directly

  • No temperature or pressure compensation required in principle

  • Wide measurement range: 0.1 Nm/s – 120 Nm/s

  • No moving parts, long service life

  • High accuracy and reliable digital design

  • Product overview

The Thermal Gas Mass Flow Meter is designed based on the thermal dispersion principle and adopts the method of constant differential temperature to measure gas flow.

The instrument integrates two platinum resistance temperature sensors and continuously monitors the cooling effect caused by gas flow passing over a heated sensor. By maintaining a constant temperature difference between the sensing and heating elements, the system determines the gas mass flow rate through the power required to sustain this temperature difference.

With small size, easy installation, high reliability and high accuracy, the meter is suitable for a wide range of industrial gas flow measurement applications.

 

  • Key Features

Direct Gas Mass Flow Measurement – Measures mass flow or volume flow without the need for external temperature or pressure compensation.

Wide Measurement Range – Suitable for gas velocities from 0.1 Nm/s to 120 Nm/s, including low-flow applications and leak detection.

No Moving Parts – No mechanical moving components inside the transducer, ensuring long service life and reduced maintenance.

Excellent Vibration Resistance – No pressure sensor inside the transducer, eliminating vibration influence on measurement accuracy.

High Temperature Capability – Suitable for gas media up to 300°C.

Hot-Tap Installation Option – Under permissible site conditions, hot-tapped installation and maintenance can be achieved (custom-made special order).

Digital Intelligent Design – High accuracy, stable signal processing and reliable performance.

Industrial Communication Interfaces – Supports RS485 or HART communication for factory automation and system integration.

Compact Structure – Small size and easy installation for industrial pipelines.

 

  • Technical Specifications

Structural form Insertion type Inline type
Nominal diameter DN65~ DN1000 DN10~ DN300
Velocity range ( 0.1~100 ) Nm/s
Accuracy ±2.5%
Response time 1s
Transmitter output (4 ~ 20) mA , photoelectric isolation, maximum load 500 Ω
Communication output RS485 interface, photoelectric isolation , Mod bus protocol
Hart
Alarm 1 ~ 2 line Relay, Normally Open state
Power supply AC 220V/ DC 24V, power supply should be greater than 18W
Power consumption ≤7W
Measuring medium Common steady-state gas ( medium moisture content less than 5% ) Note: Unstable media such as acetylene and boron trichloride cannot be measured
Operating temperature Sensor: (-40 ~ 300 ) ℃ Converter: ( -20 ~45 ) ℃
Work Pressure Medium pressure ≤2.5MPa Medium pressure ≤1.6MPa
Display 4 lines LCD: Mass flow, Volume flow in standard condition, Flow totalizer, Date and Time, Working time, and Velocity, etc.
Protection level IP65
Sensor Material Stainless steel Stainless steel, carbon steel

 

  • Applications

The Thermal Gas Mass Flow Meter is widely used in industrial gas flow measurement and monitoring systems, including:

  • Compressed air flow measurement

  • Natural gas flow monitoring

  • Industrial gas consumption measurement

  • Gas leak detection systems

  • Boiler air supply measurement

  • Combustion air monitoring

  • Ventilation and exhaust gas monitoring

  • Chemical plant gas flow control

  • Power plant gas monitoring

  • Semiconductor and industrial gas distribution systems

Its ability to directly measure gas mass flow without temperature and pressure compensation makes it particularly suitable for industrial gas management and energy efficiency monitoring.

 

  • Why Choose This Thermal Gas Mass Flow Meter

  • Reliable thermal dispersion measurement technology

  • High accuracy across wide gas velocity range

  • Long service life with no moving parts

  • Easy installation and maintenance

  • Suitable for industrial automation integration

 

  • Measuring principle

The meter operates using the thermal dispersion method.

Inside the sensor, two platinum resistance temperature sensors are installed:

  • One sensor measures the actual gas temperature.

  • The other sensor functions as a heater and is maintained at a constant differential temperature (typically 30°C higher than the gas temperature).

As gas flows across the heated sensor, it removes heat due to the cooling effect. The higher the gas velocity, the greater the cooling effect and the more power required to maintain the constant temperature difference.

The required heater power is proportional to the gas mass flow rate.

The relationship between gas velocity and heater power can be expressed as:

  • ρg – specific gravity of medium

  • V – velocity

  • K – balance coefficient

  • Q – heater power

  • ΔT – differential temperature

Because the sensor temperature is always maintained at approximately 30°C above the medium temperature and the meter uses constant differential temperature control, temperature and pressure compensation are not required in principle.

 

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