Insertion Vortex Flow Meters for Large Pipe Steam, Gas & Liquid Applications

  • Designed based on Kármán vortex shedding principle

  • Suitable for gas, steam and liquid flow measurement

  • No moving parts, ensuring long-term stability and low maintenance

  • High accuracy with wide measuring range

  • Multiple output and communication options available

  • Low pressure loss, energy-efficient design

  • Optional temperature and pressure compensation

  • Suitable for harsh industrial environments

  • Product overview

The LUB Series Vortex Flow Meter is a velocity-type flowmeter designed based on the Kármán vortex shedding principle for flow measurement and control of gases, steam, and liquids in closed industrial pipelines.

By installing a triangular bluff body in the flow path, the meter generates alternating vortices downstream as the fluid passes through. The vortex shedding frequency is directly proportional to the flow velocity. A high-sensitivity piezoelectric sensor detects the vortex frequency and converts it into an electrical signal, which is processed to accurately calculate instantaneous and total volumetric flow.

Depending on configuration, the LUB series also supports temperature and pressure measurement, with multiple output and communication options including pulse output, 4–20 mA, RS485 (Modbus RTU), HART, and optional GPRS remote transmission for IoT applications.

With a robust structure, no moving parts, and stable performance, the LUB vortex flow meter is minimally affected by fluid properties and is widely used in a variety of industrial flow measurement systems.

 

  • Key Features

No Moving Parts
Solid structure with no mechanical wear, ensuring high reliability and long service life.

Linear Frequency Output
Flow signal is a pulse frequency linearly proportional to actual flow rate, with no zero drift and stable performance.

Multiple Structural Types
Available in inline (flanged) and insertion-type configurations.

High Accuracy & Wide Range

Liquids: ±1.0% of reading

Gases: ±1.0% to ±1.5% of reading

Low Pressure Loss
Pressure loss is approximately 1/4 to 1/2 of an orifice flowmeter, improving energy efficiency.

Flexible Installation
Can be installed horizontally, vertically, or at an inclined angle according to site conditions.

Strong Anti-Interference Design
Multiple circuit protection designs with strong surge resistance.

High-Precision Sensor
Piezoelectric crystal vortex sensor with stable signal output.
Sensor housing made of 316L stainless steel, offering excellent corrosion resistance to alkaline solutions and most organic and inorganic acids.

Long-Life Lithium Battery
Built-in 3.6V high-energy-density lithium battery, typical service life of 1–2 years.

Wide Temperature Adaptability
Suitable for high and low temperature applications, environmentally friendly design.

Stable Meter Factor
Within a certain Reynolds number range, the meter factor is independent of fluid temperature, pressure, and composition. In most cases, recalibration is not required after component replacement.

 

  • Technical Specifications

Nominal Diameter
Flanged Type: DN15 – DN300;  Wafer Type: DN200 – DN1000 and above;  Threaded Type: DN15 – DN50
Flange Connection:DN15 – DN400;   Simple Insertion Type: DN200 – DN1000 and above;    Sanitary Type: DN15 – DN50
Nominal Pressure Standard Wafer Type
(DN15–DN50): ≤ 4.0 MPa (customized for > 4.0 MPa)   (DN65–DN100): 0 – 2.5 MPa (customized for > 2.5 MPa)   (DN125–DN300): 0 – 1.6 MPa (customized for > 1.6 MPa)
Standard Flanged Type
(DN15–DN50): 0 – 4.0 MPa (customized for > 2.5 MPa)   (DN65–DN300): 0 – 1.6 MPa (customized for > 1.6 MPa)
Medium Temperature
Ambient Temperature: −40 ~ 100 °C   Medium Temperature: −40 ~ 250 °C   Low Temperature: −200 ~ 100 °C   High Temperature: −40 ~ 330 °C   Ultra-High Temperature: −40 ~ 400 °C   Special Temperature Range: Customizable
Operating Conditions
Ambient Temperature: −20 ~ 55 °C   Relative Humidity: 5% ~ 90%   Atmospheric Pressure: 86 ~ 106 kPa
Materials Body 304 stainless steel, 316 stainless steel, PTFE-lined
(Other materials available upon agreement)
Totalizer Housing Die-cast aluminum
Sensor 316L stainless steel
(Hastelloy C, titanium, and other materials available upon agreement)
Allowable Vibration Acceleration
Piezoelectric type: 0.2 g
Accuracy Standard type
±1% of Reading, ±1.5% of Reading
Insertion type
±2.5% of Reading
Turndown Ratio
1:10 to 1:25
Power Supply
Flowmeter: DC 12–32 V   3.6 V lithium battery   Dual power supply supported
Output Signals
Pulse output 4-20 mA current loop output RS485(Modbus-RTU protocol) HART protocol GPRS remote transmission(IoT)
Pressure Loss Coefficient
Cd ≤ 2.4
Ingress Protection IP65
Electrical Connection
Standard: M20 × 1.5 internal thread or 1/2" NPT   Special connections available upon request
Applicable Media
Gas, liquid, and steam
Hydrogen Measurement Requirement:   For hydrogen pipeline measurement, the pressure must be greater than 0.3 MPa.   For pressures ≤ 0.3 MPa, special customization is required.
Transmission Distance
Three-wire pulse output type: ≤ 300 m
Two-wire standard current output (4–20 mA): ≤ 1500 m, load resistance ≤ 500 Ω
RS485 / HART: ≤ 1200 m

 

  • Applications

Heating and district heating systems

Gas supply systems

Chemical industry

Environmental protection projects

Metallurgy and steel plants

Textile industry

Pharmaceutical industry

Paper and pulp industry

Drainage and water treatment

Steam measurement (saturated steam & superheated steam)

Compressed air and industrial gases
(oxygen, nitrogen, hydrogen, natural gas, coal gas, etc.)

Liquids such as water, gasoline, alcohol, and benzene-based fluids

 

  • Measuring principle

When a fluid flows past the triangular vortex shedder installed in the pipe, alternating vortices are generated on both sides of the shedder. These vortices, known as Kármán vortices, form a regular vortex street downstream.

The frequency of vortex shedding is proportional to the flow velocity within a specific Reynolds number range. A high-sensitivity sensor detects the vortex frequency, and the signal is processed by an internal processor to calculate the volumetric flow rate.

FK-LUGB-J Insertion Vortex Flow Meter

Flow calculation relationship:

  • Q = Volumetric flow rate (m³/h)

  • F = Vortex frequency (Hz)

  • K = Flow coefficient (calibration factor), obtained through standard flow calibration

The K-factor is typically determined by calibration and remains stable during operation.

 

  • Product Classification

Classification by Function

  • Standard Local Display Vortex Flowmeter
    Integrates the vortex flow sensor and flow totalizer into a single unit. Its main performance indicators reach the leading domestic level, making it an ideal instrument for petroleum, chemical, electrical, light industry, and power heating industries.

  • Temperature & Pressure Compensated Vortex Flowmeter
    Combines the vortex flow sensor and flow totalizer with temperature and pressure compensation functions. Its main performance indicators are at the leading domestic level, suitable for petroleum, chemical, electrical, light industry, and power heating industries.

  • Remote/Separated Vortex Flowmeter
    The vortex flow sensor and flow totalizer are installed separately, providing remote display functionality. It allows high installation with low-level display, facilitating meter reading in elevated installations.

Classification by Installation Method

  • Wafer / Clamp Type Vortex Flowmeter

  • Flanged Vortex Flowmeter

  • Simple / Ball Valve Insertion Vortex Flowmeter

  • Threaded Vortex Flowmeter

  • Clamp Connection Vortex Flowmeter

  • Separated / Remote Vortex Flowmeter

  • Other Special Designs: Customization available upon agreement with the supplier

 

 

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