High-Solid Slurry Flow Measurement with Advanced Noise Suppression Technology

Up to 78% Solid Content | Hybrid Excitation Technology | High Stability | Fast Response

  • Designed for pulp, mud, ore slurry and coal-water slurry

  • Measures slurry with solid content up to 78%

  • Hybrid low- and high-frequency excitation technology

  • Advanced slurry noise suppression and signal reconstruction

  • Wear-resistant construction for harsh industrial environments

  • Product overview

The Slurry Electromagnetic Flow Meter is a specialized flow measurement solution designed for liquid-solid two-phase media such as pulp, mud, ore slurry, coal-water slurry and other high solid content fluids.

Slurry measurement is particularly challenging due to complex multi-type noise generated by particle movement, turbulence and signal interference. To address this, this flow meter integrates hybrid low- and high-frequency excitation technology with proprietary slurry noise suppression algorithms. By combining advanced signal processing methods—including multi-stage digital filtering, wavelet transformation and dynamic adaptive reconstruction—the instrument accurately extracts the true flow signal from complex noise environments.

It delivers stable performance, fast response and high measurement accuracy even in slurry applications with solid content up to 78%.

 

  • Key Features

Designed specifically for slurry and liquid-solid two-phase media

Measures slurry with solid content up to 78%

Reliable measurement with high accuracy and stability

Fast response for dynamic industrial processes

Integrated structure with no moving parts

Maintenance-free operation

RS485 communication with standard Modbus RTU protocol

Accurate in both forward and reverse flow

Advanced low-frequency square wave excitation for stable zero point

Strong anti-interference capability

Bilingual interface (Chinese & English)

Suitable for slurry transport and filling applications

 

  • Why Choose This Slurry Flow Meter

  • Specialized for slurry flow measurement

  • Proven hybrid excitation technology

  • Advanced digital signal processing

  • Suitable for mining, pulp and coal slurry applications

  • Long service life in abrasive environments

 

  • Technical Specifications

Input
Measured variable Real-time measurement and flow accumulation of instantaneous flow, flow velocity, mass flow (when density remains constant)
Velocity range Typically range: 0.5m/s~5m/s
Nominal diameter DN10~DN300
Range ratio 1:10
Output and alarm
Current output Function Flow velocity, volume flow (under constant fluid density)
Range Range (4~20)mA
Max. 20mA
Min. 4mA
Active For terminals IOUT, ICOM
Passive For terminals IVee, IOUT, support ( 12 ~ 24) VDC external power supply
Load ≤ 750Ω
Pulse/frequency output Function Can be configured either pulse or frequency output (Selection via the menu)
Pulse output Output pulse width Output pulse width: 0.1ms~400ms , optional automatic or manual mode, manual mode can be set
Pulse coefficient 0.001L~10000.000L
Frequency output Scope 0Hz~10000Hz
Passive The two-position red dip switch is turned to the OFF position .
Active Turn the two-position red dip switch to the ON position
Communications  RS485, MODBUS-RTU communication protocol
Alarm Empty pipe alarm, excitation alarm, upper limit alarm, lower limit alarm
Power supply
Power supply AC: 85V~264V , 50Hz~60Hz
DC: 18V~28V
Power consumption ≤8W
Cable entries M20*1.5
Performance specifications
Reference operating conditions Medium: water
Temperature: 20℃
Pressure: 0.1MPa
Installation requirements: Inlet run≥10DN; Outlet run≥5DN
Accuracy ±0.5% of measured value (flow rate≥0.5m/s)
±0.5% of measured value ±2mm/s (flow rate < 0.5m/s)
Repeatability 0.16%
Process
Medium temperature range  CR liner: -10℃~70℃
PU liner: -10℃~60℃
PTFE liner: -10℃~120℃
F46 liner: -10℃~120℃
Nominal pressure(customized high-pressure versions available) DN10~DN250: PN<1.6MPa
DN300: PN<1.0MPa
Note: (For specific model differences, refer to nameplate. High-pressure versions can be customized)
Conductivity ≥20μS/cm
Environment
Ambient temperature -20℃~55℃
Storage temperature -40℃~55℃
Protection level IP65

 

  • Applications

The Slurry Electromagnetic Flow Meter is widely used in industries requiring accurate slurry flow measurement and high solid content flow monitoring:

Pulp & Paper Industry

  • Pulp flow measurement

  • High-consistency fiber slurry monitoring

  • Paper stock flow control

Mining Industry

  • Ore slurry flow measurement

  • Tailings monitoring

  • Mineral processing pipelines

Coal & Energy Industry

  • Coal-water slurry measurement

  • Sludge flow monitoring

  • Desulfurization slurry systems

Wastewater & Environmental Industry

  • Mud and sludge flow measurement

  • Industrial wastewater treatment

  • Sediment transport monitoring

Chemical Industry

  • Liquid-solid mixture measurement

  • Reactor feed control

  • Abrasive chemical slurry monitoring

 

  • Measuring principle

The slurry electromagnetic flowmeter operates according to Faraday’s Law of Electromagnetic Induction.

Two electromagnetic coils generate a magnetic field perpendicular to the flow direction. When a conductive slurry flows through the magnetic field, an induced electromotive force (E) is generated between two electrodes installed on the tube wall.

The induced voltage is proportional to:

  • Flow velocity (V)

  • Magnetic flux density (B)

  • Electrode spacing (D)

The relationship is expressed as:

E = K × B × V × D

FK-FMC410 Slurry Type Electromagnetic Flow Meter
 

Where:

  • E – Induced electromotive force

  • K – Meter tube constant

  • B – Magnetic flux density

  • V – Average flow velocity

  • D – Electrode spacing

The induced voltage signal is processed through analog and digital circuits, and the converter displays both instantaneous flow and totalized flow.

The measured medium must have electrical conductivity above the minimum threshold specified in the technical parameters.

 

  • Key Technologies for Slurry Measurement

To ensure accurate slurry flow measurement in harsh environments, the meter incorporates advanced targeted technologies:

Hybrid Low- and High-Frequency Excitation Technology

  • Combines low-frequency and high-frequency excitation signals

  • Suppresses low-frequency baseline drift

  • Reduces high-frequency particle noise

  • High-frequency excitation up to 75Hz enables rapid data sampling

  • Multi-parameter software filters eliminate interference

This design significantly improves stability and reliability in high solid slurry conditions.

Advanced Slurry Noise Suppression

Slurry flow generates at least five different types of noise with distinct characteristics. The system:

  • Establishes a slurry flow signal model

  • Applies multi-stage digital filtering

  • Uses wavelet transform processing

  • Implements dynamic approximation algorithms

  • Reconstructs adaptive slurry flow signal models

This enables accurate extraction of the true flow signal even in low signal-to-noise ratio environments.

Enhanced Signal-to-Noise Ratio (SNR)

Optimized sensor structure and electrode placement combined with advanced signal processing algorithms:

  • Improve signal stability

  • Reduce turbulence interference

  • Minimize deviation caused by entrained gas

  • Ensure reliable measurement under complex slurry conditions

Wear-Resistant Construction

Designed for abrasive slurry applications such as:

  • Coal-water slurry

  • Mining ore slurry

  • Industrial sludge

Optional wear-resistant materials:

  • Polyurethane (PU) lining

  • Tungsten carbide reinforced electrodes

This extends service life and reduces maintenance frequency in high-abrasion environments.

 

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